SUCCESSFUL CASES

Tier 1 – LEAR Corporation Spain

  • Tier 1 – LEAR Corporation Spain

  • Quality Wall-quality assurance of their product in their facilities before delivering it to the end customer. Years 2018- to present

  • 4 verifiers per working shift and a project coordinator.
  • 3 working shifts and Saturdays.
  • Constant support in launching the first 6 months as a Quality Manager.

  • Polyvalence matrix and seals
  • Continuous training
  • Data analysis with the client, mappings, statistics
  • Own processes improvement and proposals to client

  • Remove a wall in OEM client within 1 year as a goal.

  • Scrap-Rejection was reduced 50% in two months and in 8 months the wall in the client’s facilities was eliminated.

  • Sr. Rubén Garcia from Lear Corporation

Completed audits of finished vehicles

  • OEM – Nissan-Renault + Mercedes Benz

  • Mercedes/Nissan-Renault x class pick up vehicle. Comprehensive audits to completed vehicles and campaigns of flashings and diagnosis.
  • Electronics to vehicles in the field (free zone). Years 2017-2019

  • 4 verifiers per shift and a project coordinator.
  • 3 working shifts and Saturdays.
  • Constant support in launching the first 6 months as a Quality Manager.

  • Polyvalence matrix
  • Continuous training
  • Unification of criteria and nomenclature with clients.
  • Seals
  • Mappings
  • Lean and polyvalence

  • KPIs of quality fulfilment, warranty returns.

  • Flexibility beyond expectations adapted to Nissan production and resolved KPIs with ZERO claims from end user.

  • Mr. Santiago Jiménez from Mercedes Benz

Diagnosis service actions

  • OEM – Daimler AG + Mercedes Benz

  • Mercedes Benz Vito-Viano-X class-Vaneo-Sprinter vehicle.
  • Flashing of control units by service actions.

  • 3 tester/validators and 1 project coordinator

  • Tester-Star Diagnosis Mercedes Benz

  • Reduce actions from pending ones in Dealership.
  • Immediate response in the vehicles’ location and Dealership/guarantees cost savings.

  • The only external company authorized in Spain for these services.
  • All vehicles are flashed and output test are OK.

  • Daimler AG – Mercedes Benz

Mechanical and electrical services

  • OEM – Daimler AG + Mercedes Benz

  • Vito-Viano vehicle from Mercedes Benz. Several mechanical services like replacing engines to 60 vehicles – year 2017 and other parts such as glass, mechanical-electrical pieces….. to over 500 vehicles in 2018.

  • 6 mechanical-electrical technicians and 1 project coordinator.
  • 2 shifts and Saturdays.

  • Mechanical and Star Diagnosis for coding.

  • Work time reduction and a specific delivery time.

  • The times were reduced between 30% and 60% because of repeatability and the service continuous optimisation, and the delivery time was always fulfilled.

  • Mercedes Benz

Pre-assemblies and Logistics

  • Tier 1

  • Manage and organise all pre-assemblies before entry into production.

  • 14 workers and 1 project coordinator
  • 3 shifts and Saturdays.

  • Polyvalence matrix
  • Continuous training
  • Unification of criteria and nomenclature with clients
  • Seals
  • Mappings
  • Lean and polyvalence

  • KPIs quality fulfilment and without stopping production

  • Cost savings by optimizing processes and pre-assemblies and reducing workers’ needs.

  • Tier 1