SUCCESSFUL CASES
Tier 1 – LEAR Corporation Spain
- Tier 1 – LEAR Corporation Spain
- Quality Wall-quality assurance of their product in their facilities before delivering it to the end customer. Years 2018- to present
- 4 verifiers per working shift and a project coordinator.
- 3 working shifts and Saturdays.
- Constant support in launching the first 6 months as a Quality Manager.
- Polyvalence matrix and seals
- Continuous training
- Data analysis with the client, mappings, statistics
- Own processes improvement and proposals to client
- Remove a wall in OEM client within 1 year as a goal.
- Scrap-Rejection was reduced 50% in two months and in 8 months the wall in the client’s facilities was eliminated.
- Sr. Rubén Garcia from Lear Corporation
Completed audits of finished vehicles
- OEM – Nissan-Renault + Mercedes Benz
- Mercedes/Nissan-Renault x class pick up vehicle. Comprehensive audits to completed vehicles and campaigns of flashings and diagnosis.
- Electronics to vehicles in the field (free zone). Years 2017-2019
- 4 verifiers per shift and a project coordinator.
- 3 working shifts and Saturdays.
- Constant support in launching the first 6 months as a Quality Manager.
- Polyvalence matrix
- Continuous training
- Unification of criteria and nomenclature with clients.
- Seals
- Mappings
- Lean and polyvalence
- KPIs of quality fulfilment, warranty returns.
- Flexibility beyond expectations adapted to Nissan production and resolved KPIs with ZERO claims from end user.
- Mr. Santiago Jiménez from Mercedes Benz
Diagnosis service actions
- OEM – Daimler AG + Mercedes Benz
- Mercedes Benz Vito-Viano-X class-Vaneo-Sprinter vehicle.
- Flashing of control units by service actions.
- 3 tester/validators and 1 project coordinator
- Tester-Star Diagnosis Mercedes Benz
- Reduce actions from pending ones in Dealership.
- Immediate response in the vehicles’ location and Dealership/guarantees cost savings.
- The only external company authorized in Spain for these services.
- All vehicles are flashed and output test are OK.
- Daimler AG – Mercedes Benz
Mechanical and electrical services
- OEM – Daimler AG + Mercedes Benz
- Vito-Viano vehicle from Mercedes Benz. Several mechanical services like replacing engines to 60 vehicles – year 2017 and other parts such as glass, mechanical-electrical pieces….. to over 500 vehicles in 2018.
- 6 mechanical-electrical technicians and 1 project coordinator.
- 2 shifts and Saturdays.
- Mechanical and Star Diagnosis for coding.
- Work time reduction and a specific delivery time.
- The times were reduced between 30% and 60% because of repeatability and the service continuous optimisation, and the delivery time was always fulfilled.
- Mercedes Benz
Pre-assemblies and Logistics
- Tier 1
- Manage and organise all pre-assemblies before entry into production.
- 14 workers and 1 project coordinator
- 3 shifts and Saturdays.
- Polyvalence matrix
- Continuous training
- Unification of criteria and nomenclature with clients
- Seals
- Mappings
- Lean and polyvalence
- KPIs quality fulfilment and without stopping production
- Cost savings by optimizing processes and pre-assemblies and reducing workers’ needs.
- Tier 1